Safety valve for hydraulic or pneumatic tool

ABSTRACT

Provided is a safety valve ( 10 ) comprising a body ( 12 ) which defines an incoming fluid passage ( 14 ) and a return fluid passage ( 20 ). The incoming fluid passage ( 14 ) generally enables a fluid to pass from a fluid reservoir ( 18 ) through the body ( 12 ) to the tool head ( 16 ). The return fluid passage ( 20 ) generally enables a fluid to return from the tool head ( 16 ) through the body back to the fluid reservoir ( 18 ). The body ( 12 ) further comprises a diverter ( 22 ) which is displaceable between an active position and an inactive position. When the diverter ( 22 ) is in the active position, the diverter ( 22 ) redirects the fluid via a shunting passage ( 24 ) from the incoming fluid passage ( 14 ) to the return passage ( 20 ) to prevent operation of the tool head ( 16 ).

REFERENCE TO RELATED APPLICATIONS

This is a continuation application, which claims priority to pendingU.S. application Ser. No. 15/544,525 filed on Jul. 19, 2017, whichclaims priority to PCT/AU16/50024 filed on Jan. 19, 2016, which claimspriority to AU provisional application number 2015900326 filed on Feb.3, 2015, wherein each of the foregoing applications to which priority isclaimed are incorporated by this reference in their entireties.

TECHNICAL FIELD

This invention relates to a safety valve for a hydraulic or pneumatictool, and an associated tool assembly.

BACKGROUND

The following discussion of the background art is intended to facilitatean understanding of the present invention only. The discussion is not anacknowledgement or admission that any of the material referred to is orwas part of the common general knowledge as at the priority date of theapplication.

Hydraulic and pneumatic tools are well known in the art and generallyfunction by means of a fluid, such as a liquid or a gas, being forced(typically under pressure) through a specific tool head in order toinduce motion for performing a function.

For example, a hydraulic torque wrench or ratchet relies on a hydraulicfluid, such as oil, to be forced through a tool head where the flow andpressure of the fluid is converted into a rotational force useable toturn nuts, bolts, screws, or the like.

One possible shortcoming of some conventional tools is the requirementof two operators to operate a tool. In such an example, a first operatoris typically responsible for controlling a pump or fluid supply used tosupply the tool with fluid, whilst a second operator is responsible forpositioning the tool at a desired location, such as on a nut or bolt.

For example, in a mining environment, hydraulic wrenches are typicallyused to undo or tighten bolts on heavy equipment, such as truck wheelsor loaders and the like. Such operations typically require loosening orfastening of a large number of nuts or bolts, a task which can becometedious. Also, it is not uncommon that such a task requires twooperators, as described above.

This practice often results in injuries, as operators become fatiguedand lose concentration. Should there be a breakdown of propercommunication between the operators, the first operator may activate apump or fluid supply used to supply the tool with fluid before thesecond operator has properly positioned the tool. This typically resultsin an injury for the second operator. A common injury occurring with theuse of such tools is hand injuries through pinching or crushing when thesecond operator's hand(s) is trapped between the tool and another pieceof equipment, or the like.

The following invention seeks to propose a possible solution inamelioration of the above shortcomings.

SUMMARY

According to a first aspect of the invention there is provided a safetyvalve for a hydraulic or pneumatic tool, comprising:

a body defining an incoming fluid passage via which fluid is able topass from a fluid reservoir through the body to a tool head, and areturn fluid passage via which fluid is able to return from said toolhead through the body to the fluid reservoir,

a diverter displaceably arranged between an active position, in whichthe diverter redirects fluid via a shunting passage from the incomingfluid passage to the return passage to prevent operation of the toolhead, and an inactive position, in which fluid is allowed to pass freelythrough the incoming and return passages to allow operation of the toolhead; and

biasing means operatively biasing the diverter into either the active orinactive position.

The safety valve may include an actuator on an outside portion of thebody, wherein actuation of said actuator counteracts the biasing meansand actuates the diverter into either the inactive or active position.

The body may be shaped, dimensioned and configured to engage the toolhead in an ergonomic fashion so that an operator is able to use the toolhead with the diverter in an easily actuatable location.

It is to be appreciated that the biasing means of the safety valve maybe configured for fail-safe or fail-dangerous operation, whereinactuation either allows operation of the tool head, or actuation doesnot allow the tool head to operate. A preferred embodiment is typicallya fail-dangerous configuration, so that when an operator is handling thetool head with safety valve fitted, the diverter is actuated so thatsaid tool head does not operate.

The body may define a tool head connection whereby the tool head isarranged in fluid communication with the incoming and return fluidpassages. The tool head connection may comprise fluid hose connectors.

The tool head connection may be configured specifically to connect thesafety valve with a HYTORC™ tool head.

The body may define a fluid reservoir connection whereby the fluidreservoir is arranged in fluid communication with the incoming andreturn fluid passages. The fluid reservoir connection may comprise fluidhose connectors.

The diverter may include a conduit which defines the shunting passagewhen in the active position. Alternatively, the diverter may redirectfluid to a shunting passage defined by the body when in the activeposition.

The biasing means may include a spring.

According to a second aspect of the invention there is provided ahydraulic or pneumatic tool assembly comprising:

a tool head;

a fluid reservoir for operatively supplying the tool head with hydraulicor pneumatic fluid; and

a safety valve fitted to the tool head, said valve having a bodydefining an incoming fluid passage via which fluid is able to pass fromthe fluid reservoir through the body to the tool head, and a returnfluid passage via which fluid is able to return from said tool headthrough the body to the fluid reservoir, a diverter displaceablyarranged between an active position, in which the diverter redirectsfluid via a shunting passage from the incoming fluid passage to thereturn passage to prevent operation of the tool head, and an inactiveposition, in which fluid is allowed to pass freely through the incomingand return passages to allow operation of the tool head; and biasingmeans operatively biasing the diverter into either the active orinactive position.

The tool head may comprise a HYTORC™ tool head.

The fluid reservoir may comprise a fluid storage means and a pump forsupplying the fluid under pressure to the tool head via the safetyvalve.

The fluid reservoir may be arranged in fluid communication with thesafety valve by means of hoses.

The tool assembly may comprise a bi-directional swivel joint arranged influid communication with the safety valve and the hoses to allowswiveling of the safety valve with respect to such hoses.

BRIEF DESCRIPTION OF THE DRAWINGS

Further features of the present invention are more fully described inthe following description of several non-limiting embodiments thereof.This description is included solely for the purposes of exemplifying thepresent invention. It should not be understood as a restriction on thebroad summary, disclosure or description of the invention as set outabove. The description will be made with reference to the accompanyingdrawings in which:

FIG. 1 is a diagrammatic front-sectional representation of one exampleof a safety valve for a hydraulic or pneumatic tool, in accordance withthis disclosure;

FIG. 2 is a diagrammatic front-sectional representation of the safetyvalve of FIG. 1 with the diverter in an inactive position; and

FIG. 3 is a diagrammatic front-sectional representation of the safetyvalve of FIG. 1 with the diverter in an active position;

FIG. 4 is a diagrammatic perspective view representation of anotherexample of a safety valve for a hydraulic of pneumatic tool, inaccordance with this disclosure:

FIG. 5 is a diagrammatic side cross-sectional representation of thesafety valve of FIG. 4;

FIG. 6 is a diagrammatic perspective view representation of abi-directional swivel joint for the safety valve;

FIG. 7 is a diagrammatic side cross-sectional representation of thebi-directional swivel joint of FIG. 6;

FIG. 8 is a diagrammatic perspective view representation of the safetyvalve of FIG. 4 attached to a hydraulic of pneumatic tool and arrangedin communication with a fluid reservoir by means of the bi-directionalswivel joint of FIG. 6;

FIG. 9 is a diagrammatic side perspective view representation of thesafety valve in an inactive position; and

FIG. 10 is a diagrammatic side perspective view representation of thesafety valve in an active position.

DESCRIPTION OF EMBODIMENTS

The following description provides examples of different embodiments ofa safety valve 10 for a hydraulic or pneumatic tool. For example, theexample shown in FIG. 1 is an embodiment of a safety valve 10 useablewith a HYTORC™ tool head (not shown). In the exemplified embodiment, aconventional swivel joint 16 with swivel pin for mounting a HYTORC™ toolhead is shown. As such tools are well known in the art, they will not bedescribed in any detail. Further examples make use of a bi-directionalswivel joint 40 (described in more detail below).

However, it is to be appreciated that the safety valve 10 can be appliedto a wide variety of hydraulic (liquid operated) or pneumatic (gasoperated) tools, such as wrenches, ratchets, drills, saws, percussiontools, and/or the like. Accordingly, the context of this disclosureincludes any fluid-operated tools in general. In this description,reference numeral 16 will be used to generally indicate some manner oftool head 16.

Referring now to FIG. 1, the safety valve 10 generally comprises a body12 which defines an incoming fluid passage 14 and a return fluid passage20. The incoming fluid passage 14 generally enables a fluid to pass froma fluid reservoir 18 through the body 12 to the tool head 16. The returnfluid passage 20 generally enables a fluid to return from the tool head16 through the body back to the fluid reservoir 18.

The fluid reservoir 18 is generally some manner of fluid storage meansand a pump for supplying the fluid under pressure to the tool head 16via the safety valve 10.

The body 12 further comprises a diverter 22 which is displaceablebetween an active position (refer to FIGS. 3 and 10) and an inactiveposition (refer FIGS. 1, 2 and 9).

When the diverter 22 is in the active position, the diverter 22redirects the fluid via a shunting passage 24 from the incoming fluidpassage 14 to the return passage 20 to prevent operation of the toolhead 16. Conversely, when the diverter is in the inactive position,fluid is allowed to pass freely through the incoming and return passages14 and 20, respectively, to allow operation of the tool head 16.

In one embodiment, the diverter 22 may include a conduit or channelwhich becomes the shunting passage 24 when the diverter is moved intothe active position. Alternatively, in another embodiment, the diverter22 may redirect fluid to a shunting passage 24 which is defined by thebody 12 when the diverter 22 is moved into the active position.

The body also comprises some manner of biasing means 26, typically aspring, which biases or urges the diverter 22 into either the active orinactive position, depending on requirements.

The diverter 22 is typically configured to be manually actuated bydefining some manner of actuator, such as a button, switch or handle 34on an outside portion of the body 12, as shown. When this actuator, i.e.switch, button or handle, 34 is actuated or depressed, it generallycounteracts the biasing means 26.

As such, it is to be appreciated that the biasing means 26 can beconfigured for either fail-safe or fail-dangerous operation of the toolhead 16. In a fail-safe configuration, actuation of the diverter 22 intothe inactive position is required to allow operation of the tool head16. Alternatively, in a fail-dangerous configuration, the tool head 16can operate until actuation of the diverter 22 into the active positiondoes not allow the tool head 16 to operate.

In a preferred embodiment, the biasing means is typically in afail-dangerous configuration, so that when an operator is handling thetool head 16 with the safety valve 10 fitted, the diverter 22 must beactuated so that the tool head 16 does not operate. This generallyfacilitates the practice where an operator's hands are removed from thetool for safety's sake, i.e. the tool head 16 is positioned and then theoperator steps away before the tool head 16 operates.

This fail-dangerous configuration is particularly useful where twooperators are involved. In use, a first operator handles the tool head16 with safety valve 10 fitted, the operator actuating the diverter 22into the active position as long as his/her hands are on the tool head16.

In the event where a second operator incorrectly activates the fluidreservoir 18 whilst the first operator is still handling the tool head,the fluid will safely bypass the tool head 16 and return to the fluidreservoir 18, preventing possible injury to the first operator.

Only once the first operator has correctly positioned the tool head 16where required and removes his/her hand from the diverter button orswitch 34, is the tool head 16 able to operate upon activating of thefluid reservoir 18.

Accordingly, the body 12 of the safety valve 10 is generally shaped,dimensioned and configured to engage the tool head 16 in an ergonomicfashion. This enables an operator to use the tool head 16 with thediverter in an easily actuatable location.

As such, the body 12 generally defines some manner of tool headconnection 28 whereby the tool head 16 can be arranged in fluidcommunication with the incoming and return fluid passages 14 and 20. Inthis case, the tool head connection 28 is configured specifically toconnect the safety valve 10 with a HYTORC™ tool head. However, otherconnections are possible and within the scope of this disclosure.

Similarly, the body 12 generally defines a fluid reservoir connection 30whereby the fluid reservoir 18 is also arranged in fluid communicationwith the incoming and return fluid passages 14 and 20. This fluidreservoir connection 30 is typically in the form of fluid hoseconnectors or couplings 32, e.g. press-fit couplings. Such press-fithose connectors or couplings are well known in the art and will not bedescribed in any further detail.

The fluid reservoir 18 is typically connected to the safety valve 10 bymeans of fluid hoses 36, as is well known in the art. This allows someseparation between the fluid reservoir 18 and the tool head 16 and valve10. The fluid reservoir 18 can be large and bulky and this separationallows for the tool head 16 to access otherwise inaccessible locations.

FIGS. 6 to 8 show an example of a bi-directional swivel joint 40 thatfinds particular application in arranging the safety valve 10 in fluidcommunication with hoses 36 to allow swiveling of the safety valve 10with respect to such hoses 36.

Typically, the bi-directional swivel joint 40 comprises a lower part 42defining a fluid inlet 46 and a fluid outlet 48, as shown. The inlet andoutlet 46 and 48 are generally attached to hoses 36, as shown in FIG. 8.In addition, the swivel joint 40 comprises an upper part 44 which isoperatively attached to safety valve 10, as shown.

The upper part 44 of swivel joint 40 generally comprises internalchannels 50 and 52, as shown, that are arranged in fluid communicationwith inlet and outlet 46 and 48, respectively. Both upper and lowerparts 42 and 44 are configured and adapted so that said parts 42 and 44arrange channels 50 and 52 in fluid communication with inlet and outlet46 and 48, whilst allowing said parts 42 and 44 to swivel with respectto each other. Typically, the swivel joint 40 also includes a pluralityof O-ring seals to seal such channels, inlets and outlets against fluidleakage.

FIG. 9 shows an example of the safety valve 10 with the handle 34, andassociated diverter 22, in the inactive position, represented by theincoming passage 14 and return passage 20 shaded in different color. Anoperating fluid is thus able to pass through the tool 16 and return tothe reservoir.

Conversely, FIG. 10 shows the safety valve 10 with the handle 34, andassociated diverter 22, in the active position, represented by theincoming passage 14 and return passage 20 shaded in the same color. Anoperating fluid is diverted by the diverter 22 such that said fluid doesnot pass to the tool 16, but returns directly to the reservoir.

It should be appreciated that the scope of the invention is not limitedto the scope of the embodiment described. Various modifications andimprovements may be made to the embodiment described without departingfrom the scope of the invention.

It is believed that the invention disclosed herein is able to provide asafety valve for a pneumatic or hydraulic tool head which providesadditional safety to an operator of the tool head, particularly whereactivation of the fluid reservoir is not under his/her direct control.

Throughout this specification, unless the context requires otherwise,the word “comprise” or variations such as “comprises” or “comprising”,will be understood to imply the inclusion of a stated integer or groupof integers but not the exclusion of any other integer or group ofintegers.

It is to be appreciated that reference to “one example” or “an example”of the invention is not made in an exclusive sense. Accordingly, oneexample may exemplify certain aspects of the invention, whilst otheraspects are exemplified in a different example. These examples areintended to assist the skilled person in performing the invention andare not intended to limit the overall scope of the invention in any wayunless the context clearly indicates otherwise.

What is claimed is:
 1. A safety valve for a hydraulic or pneumatic tool,comprising: a body defining an incoming fluid passage via which fluid isable to pass from a fluid reservoir through the body to a tool head, anda return fluid passage via which fluid is able to return from the toolhead through the body to the fluid reservoir, wherein the body comprisesonly two ports comprising an incoming port for the incoming fluidpassage and a return port for the return fluid passage; a diverterdisplaceably arranged between an active position, in which the diverterredirects fluid via a shunting passage from the incoming fluid passageto the return fluid passage to prevent operation of the tool head, andan inactive position, in which fluid is allowed to pass freely throughthe incoming fluid passage and the return fluid passage to allowoperation of the tool head, a biasing means operatively biasing thediverter into either the active position or the inactive position; andan actuator on an outside portion of the body, wherein the actuator isconfigured so that actuation thereof counteracts the biasing means andactuates the diverter into either the inactive position or the activeposition.
 2. The safety valve of claim 1, wherein the biasing means isconfigured for fail-safe.
 3. The safety valve of claim 1, wherein thebiasing means is configured for fail-dangerous operation.
 4. The safetyvalve of claim 1, wherein the biasing means is configured forfail-dangerous operation, so that the safety valve allows operation ofthe tool head when the actuator is not actuated.
 5. The safety valve ofclaim 1, wherein the body defines a tool head connection, whereby thetool head is arranged in fluid communication with the incoming fluidpassage and the return fluid passage.
 6. The safety valve of claim 5,wherein the tool head connection comprises fluid hose connectors.
 7. Thesafety valve of claim 1, wherein the body defines a fluid reservoirconnection whereby the fluid reservoir is arranged in fluidcommunication with the incoming fluid passage and the return fluidpassage.
 8. The safety valve of claim 7, wherein the fluid reservoirconnection comprises fluid hose connectors.
 9. The safety valve of claim1, wherein the diverter defines a conduit which defines the shuntingpassage when in the active position.
 10. The safety valve of claim 1,wherein the diverter is configured to redirect fluid to the shuntingpassage defined by the body when in the active position.
 11. The safetyvalve of claim 1, wherein the biasing means comprises a spring.
 12. Thesafety valve of claim 1, wherein the body is shaped, dimensioned andconfigured to engage the tool head so that an operator is able to usethe tool head with the actuator in a manually actuatable location. 13.The safety valve of claim 1, wherein each of the incoming port and thereturn port traverses the body.
 14. The safety valve of claim 1, whereinthe incoming port and the return port are arranged in parallel withrespect to each other.
 15. The safety valve of claim 1, wherein theactuator comprises a switch, button, or handle.
 16. A hydraulic orpneumatic tool assembly comprising: a tool head; a fluid reservoir foroperatively supplying the tool head with hydraulic or pneumatic fluid;and a safety valve fitted to the tool head, wherein the safety valve hasa body defining an incoming fluid passage via which fluid is able topass from the fluid reservoir through the body to the tool head, and areturn fluid passage via which fluid is able to return from the toolhead through the body to the fluid reservoir, wherein the body comprisesonly two ports comprising an incoming port for the incoming fluidpassage and a return port for the return fluid passage; a diverterdisplaceably arranged between an active position, in which the diverterredirects fluid via a shunting passage from the incoming fluid passageto the return fluid passage to prevent operation of the tool head, andan inactive position, in which fluid is allowed to pass freely throughthe incoming fluid passage and the return fluid passage to allowoperation of the tool head; a biasing means operatively biasing thediverter into either the active position or the inactive position; andan actuator on an outside portion of the body, wherein the actuator isconfigured so that actuation thereof counteracts the biasing means andactuates the diverter into either the inactive position or the activeposition.
 17. The tool assembly of claim 16, wherein the fluid reservoircomprises a fluid storage means and a pump for supplying the fluid underpressure to the tool head via the safety valve.
 18. The tool assembly ofclaim 16, wherein the fluid reservoir is arranged in fluid communicationwith the safety valve by means of hoses.
 19. The tool assembly of claim16, further comprising a bi-directional swivel joint arranged in fluidcommunication with the safety valve and the hoses to allow swiveling ofthe safety valve with respect to the hoses.
 20. The tool assembly ofclaim 16, wherein the actuator comprises a switch, button, or handle.